The process of manufacturing things such as medicine, food, cosmetics, chemicals, and a variety of other products requires a lot of different machinery. Many of these capital assets are performing tasks that are heat sensitive. For instance, pushing hot water through a system or repurposing cold liquid from one part of the production line to another.
During all these processes, the machinery itself is losing heat and the change in temperature in the equipment has an impact on the overall production process. Many production lines require specialized equipment just to keep things at the right temperature. If you have been considering insulation for your industrial application, here are a few benefits you will get from this investment.
Production lines can experience extreme temperatures. The environment and the production machinery itself can be a safety hazard. If you are processing glass or metal, for example, the temperature of the machinery can easily exceed 500 degrees Celsius. In other cases, the temperature may be subzero. The information found at Advanced Insulation and Fabrication suggests that insulation can not only help with that but also with noise and sound reduction. As you might be aware, this is another major problem in the manufacturing industry. The insulation on the machinery serves as an additional barrier. If anything were to go wrong with the machinery, there is less of a chance that an employee would get hurt.
If your production process requires cooking, thermoforming, or any other heat-sensitive process then insulation will help drastically improve homogeneity and product quality. With some products, a variation of even a few degrees can be managed, but in other products, even a variation of a fraction of a degree can ruin the process.
As your production size increases, it becomes more difficult to maintain stable temperatures. The great thing with insulation is that it can be applied to those areas that are causing the biggest fluctuations. A more stable temperature in the production line will have benefits both upstream and downstream.
Machinery lasts the longest when it operates within its optimal temperature zone. Other than operating at the wrong temperature, frequent changes in temperature can also put extra stress on the machinery and cause it to wear out faster. Having proper insulation can help extend the life of machinery by maintaining a consistent temperature and giving the operator more control over the machine.
Replacing a machine in an industrial setting is often more expensive than maintaining an existing one. Replacement not only requires a new capital investment but also calls for installation, employee training, old machinery disposal, and also costs in downtime. Insulation can help you avoid these costs for longer while also getting better performance out of the asset.
Operating industrial machinery isn’t cheap and one way to drastically reduce your energy costs is to use insulation. The more machinery you have, the more money you will save by investing in good insulation. This not only helps protect the insulated part from excess wear and tear but reduces the stress on the entire production line by strengthening that one component. With lower energy consumption and more efficient machinery, you will also decrease the impact of your operations on the environment.