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Energy Wheel’s 30-Year Anniversary

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Energy Wheel’s 30-Year Anniversary

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SEMCO LLC, a leading manufacturer of HVAC equipment, is celebrating the 30-year anniversary and environmental impact of its True 3-angstrom (3Å) Total Energy (TE) Wheel used in commercial, institutional and industrial facility HVAC systems for the purposes of indoor air quality (IAQ) enhancement and energy savings.
Introduced and patented in 1987 under U.S. patent number 4,769,053, the True 3Å Wheel’s combination of a proprietary 3A molecular sieve desiccant coating on a durable fluted aluminum wheel revolutionized sensible and latent heat transfer in the HVAC industry. Previously, the industry was dominated by energy wheels constructed of asbestos paper, metal mesh or aluminum employing non-selective desiccants, such as aluminum oxide or silica gel.
Since inception, the True 3Å Wheel has saved SEMCO customers an estimated 565 trillion BTUs and reduced carbon emissions by more than 32-million tons, which is 13 times the amount of emission savings provided annually by all of the electric cars sold in the U.S. to date.
Another example, John Hopkins University School of Medicine has installed dozens of True 3Å Wheels in its Baltimore laboratory facilities over the past 20 years, which have provided for more than $100 million in total energy and infrastructure savings; enough to have paid for 1.3 research buildings, based upon analyses completed by the owner’s consultant. Furthermore, the substantial reduction in chiller size and operating hours due to the True 3Å Wheel, have saved an estimated 256-million gallons of water at the central cooling towers.
Today, the True 3Å Wheel is marketed globally and now competes against numerous other brands that have since adopted aluminum wheels with a 3A molecular sieve desiccant coating. “It is said that imitation is the sincerest form of flattery,” said John C. Fischer, SEMCO’s Director of Technology and the patented True 3Å Wheel’s inventor. “However, a wheel simply coated with a 3A molecular sieve shouldn’t be confused with one that exhibits True 3Å behavior, which is the ability to transfer water vapor while simultaneously excluding airborne contaminants larger than about 3 angstroms.”
Research has shown some energy wheels (including some 3A brands) transfer as much as 50-percent of exhausted contaminants back into the space, which requires up to an additional 70-percent of outdoor air to achieve the same level of air quality intended by ASHRAE Standard 62. The increased outdoor air needs conditioning, which defeats the goal of energy efficiency. However, the True 3Å Wheel’s contaminant transfer is undetectable and needs no additional outdoor air, according to the 2004 third-party research report, “Total Recovery Desiccant Wheel Pollutant Contaminant Challenge: Ventilation Effectiveness Comparison,” conducted by the Georgia Tech Research Institute, Atlanta, and co-funded by the U.S. Department of Energy. “This investigation concluded that all energy recovery products should be tested with chemical contaminants of concern to quantify the degree of contaminant transfer,” Fischer added.
“Few inventions remain the top product in their field for 30 years, but the True 3Å Wheel continues to be the best choice for high sensible and latent performance, while also providing uncompromised outdoor air for effective dilution ventilation and avoiding unhealthy carry-over of airborne contaminants,” said Fischer. “Avoiding this contaminant transfer is important for all building types, not just critical applications, such as research laboratories and pharmaceutical facilities.”
About SEMCO: Since its founding in 1963 as a sheet metal fabrication company with five employees, SEMCO has built a reputation as a worldwide product innovator in the science of air movement, noise abatement, energy efficiency and indoor air quality with more than 200 employees and more than 200 manufacturer’s representatives. Major product lines include spiral metal HVAC duct, energy recovery equipment, chilled beams, and acoustics equipment. SEMCO is a Fläkt Group brand company based in Columbia, Mo. SEMCO operates two manufacturing facilities in Arkansas and one in Virginia. SEMCO also operates an ASHRAE 84-compliant research and development facility dedicated to the innovation of new products for the 21st Century and beyond.
For more information, please visit; email; or call 1-573-443-1481.


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