With the continuous progress of industrial automation technology, unmanned grab overhead cranes have gradually become important and indispensable equipment in intelligent ports and factories. In this, the Kuangshan Crane company with its excellent technology and products, once again carries the banner of intelligent manufacturing in the lifting equipment industry.

Unmanned Grab Overhead Crane System Upgrades

The implementation of the latest generation of unattended crane system has realized the following system enhancements:

1. Intelligent crane frequency conversion system
2. Intelligent three-dimensional positioning system
3. Truck unloading management system
4. Three-dimensional warehouse intelligent identification system
5. Intelligent video monitoring system
6. Wireless Network System
7. Automatic dispatching system

Through the transformation of the above points to realize the unmanned and intelligent management of the warehouse area, including unmanned operation of cranes, unmanned control of truck unloading, intelligent safety protection in the warehouse area, and automatic diagnosis of equipment and production conditions. Operators only need to send running instructions to the equipment in the central control room, the crane will automatically run according to the site material conditions, and all the signals through the network back to the central control room for monitoring and control, to achieve safe, efficient, stable and economical production results.

Now the working modes are: remote automatic, remote semi-automatic, remote manual, machine semi-automatic, machine manual, remote control mode.

Realization of an Unmanned Grab Bridge Crane

And let the grab overhead crane realizes the unmanned system this a fact of credit is the storage material three-dimensional modeling system, which uses a combination of fixed radar and mobile radar to obtain data, fixed installation of the radar can be most of the area of the measurements, mobile installation of the radar can be the details of the data to make up the details of the data.

The system is also known as the depot material type three-dimensional modeling system, through the laser radar in the crane, the arrangement of the inlet and the outlet, after the edge of the computer on the analysis of a large number of basic data, calculations and ultimately form a 3D pile model, through the system pre-set zoning, grading processing, more optimized relative to the manned crane path planning and pile planning, the entire storage depot pile is divided into three major parts, namely. That is, the feed area, storage area, and discharge area of the three major areas, as well as the effective management of the storage area of the pile of chaotic, inefficient production operations.

Kuangshan Intelligent Unmanned Grab Bridge Cranes to Help Baowu Group Shaoguan Iron and Steel Plant Success Stories

Baowu Group Shaoguan Iron and Steel Plant 250,000 tons of rotary-bottom furnace project is a large-scale industrial project, the project products according to Shaoguan Iron and Steel intelligent manufacturing strategy requirements, customized for the rotary-bottom furnace steelmaking process, to achieve its true sense of the whole system “a key to the steelmaking” to provide strong support.

Kuangshan Crane Company played a key role in this project. They designed and manufactured two unmanned grab overhead cranes, which significantly improved the overall efficiency of the project through the following aspects:

Within 5mm, accurate positioning

The cranes are equipped with 3D scanning, automatic positioning, automatic identification, automatic avoidance, automatic grabbing, etc. The positioning accuracy of the equipment and repeated operation is within 5mm.

Unmanned guarding, and green production

Operators can easily operate the equipment while sitting in the office 1000 meters away, avoiding the impact of a dusty environment. Since the equipment has been put into use, the work intensity of the workers has been greatly reduced, and the machine runs smoothly, from the overhead crane workers to the management have responded favorably, attracting a number of metallurgical industry units to visit.

Intelligent degree, with a high standard

At present, the equipment, the degree unmanned, known as the higher level of domestic, caused the Beiqi Hospital to attach great importance to the two sides jointly formulating the testing and inspection standards, in the same industry testing standards, set an example.

Unmanned grab overhead cranes manufactured by Kuangshan Crane Company have performed excellently. These cranes not only improve production efficiency but also significantly reduce labor costs and operational risks, providing a reliable guarantee for the production process in steel mills.

The success of this cooperation project fully demonstrates the application value and broad prospects of unmanned grab overhead cranes in large-scale industrial projects. This successful case of the Baowu Group Shaoguan Iron and Steel Plant also provides valuable experience and reference for other enterprises.

Future Prospects

With the in-depth promotion of Industry 4.0, the application of unmanned grab overhead cranes will be more extensive. Kuangshan Crane will continue to commit to technological innovation and product optimization to provide more industrial enterprises with efficient and intelligent material handling solutions.